SYZMIK Says 3D Lattice Cuts Concussion Risk 77%

Under a translucent Vapor Black shell, the X7C+ Protective Headband leaves its internal structure visible: a 3D-printed lattice designed to absorb impact. SYZMIK Sports says the $77 headband cuts concussion risk by 77% without adding thickness, and plans to bring it to athletes on October 1.

The structure is called MATRIXFRD. SYZMIK developed it with Carbon through Digital Light Synthesis, a process that builds the pad as a precisely shaped lattice rather than a block of molded foam. Its EPU 45 elastomer is engineered for energy absorption and is strain-rate sensitive, meaning the company says the lattice can remain flexible during movement while stiffening locally when struck.

That geometry is the central argument. Molded foam has more uniform material properties, while a printed lattice can be tuned zone by zone for comfort, breathability, and impact absorption. The X7C+ combines it with a segmented flexible-polymer shell, ultrasonic-welded components instead of stitched seams, and a bonded performance textile. The headband weighs between 80 and 95 grams and comes in Small, Medium, and Large.

For players, the practical change is a low-profile option for flag football, non-tackle football, and 7v7 formats, where headgear remains optional. SYZMIK says the product is designed for men’s, women’s, and non-gendered profiles, with a geometric grip pattern intended to keep it stable during fast movement. The headband has also received a 5-Star impact rating from the Virginia Tech Helmet Lab.

The 77% figure is SYZMIK’s reported result, not a universal measure of every head impact. But the product is no longer only a laboratory concept: the company has commercialized the X7C+, and its arrival gives athletes a chance to choose printed, zoned protection without a thicker headband. The approach follows earlier work on 3D-printed microlattices and Carbon and CCM Hockey’s 3D-printed NHL-certified liner.